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256Jet-S Printhead

Inkjet Technology for PV Cell Manufacturing Enables Increased Efficiency & Decreased Cost

The Trident 256Jet-S industrial printhead can be used as part of a hybrid solution combining inkjet with either screen printing or electroplating. The 256Jet-S was specifically designed for solar applications and features stainless steel construction to provide the required chemical inertness to jet the typically aggressive solar materials. The printhead has a unique repairable design that sets it apart from disposable inkjet technologies and graphic printheads that have been adapted to solar applications. The 256Jet-S was been specifically designed to deliver consistent performance in the deposition of aggressive solar process fluids such as acidic dopants and alkaline etchants.

Features:

  • Industry-Leading Durability
  • Etch Precise, Narrow Features
  • Enhanced Cell Efficiency
  • Reduced Wafer Scrap
  • Expanding Applications

Industry-Leading Durability

The Trident 256Jet-S industrial printhead features stainless steel construction for chemical inertness and a unique repairable design – that allows the nozzle plate to be disassembled, ultrasonically cleaned and reassembled. These features allow the 256Jet-S printhead to last up to 5 times longer than alternative inkjet printheads.

Etch Precise, Narrow 50 Micron Features

Together, the 256Jet-S printhead and VersaEtch Etchant/n-Dopant have deomnstrated capability to etch precise 50 micron features.

Enhanced Cell Efficiency

Used with the VersaEtchTM Etchant/n-Dopant, the 256Jet-S can match the enhanced cell efficienty (0.5%-1.0%) of other selective emitter approaches

Reduced Wafer Scrap

As a non-contact process, use of the 256Jet-S can result in up to a 10x reduction in costly wafer scrap compared to the use of contact selective emitter processes such as screen etching or laser etching. Scrap rates currently range from 0.5-1.0% and can be reduced to as alow as 0.1%

Expanding Applications

While the use of the Trident 256Jet-S printhead to deposit the VersaEtch Etchant/n-Dopant for front solar contacts has been demonstrated, additional applications are also in development in order to maximize the value of your ink jet tool investment. These include crystalline silicon applications such as jetting palladium as a seed layer and thin
film applications like the jetting of alkaline etch. Trident is also developing an application for inkjet deposition of a diffusion barrier for either crystalline silicon or thin film applications.

Download PDF

256Jet-S Printhead

Inkjet Technology for PV Cell Manufacturing Enables Increased Efficiency & Decreased Cost

The Trident 256Jet-S industrial printhead can be used as part of a hybrid solution combining inkjet with either screen printing or electroplating. The 256Jet-S was specifically designed for solar applications and features stainless steel construction to provide the required chemical inertness to jet the typically aggressive solar materials. The printhead has a unique repairable design that sets it apart from disposable inkjet technologies and graphic printheads that have been adapted to solar applications. The 256Jet-S was been specifically designed to deliver consistent performance in the deposition of aggressive solar process fluids such as acidic dopants and alkaline etchants.

Features:

  • Industry-Leading Durability
  • Etch Precise, Narrow Features
  • Enhanced Cell Efficiency
  • Reduced Wafer Scrap
  • Expanding Applications

Industry-Leading Durability

The Trident 256Jet-S industrial printhead features stainless steel construction for chemical inertness and a unique repairable design – that allows the nozzle plate to be disassembled, ultrasonically cleaned and reassembled. These features allow the 256Jet-S printhead to last up to 5 times longer than alternative inkjet printheads.

Etch Precise, Narrow 50 Micron Features

Together, the 256Jet-S printhead and VersaEtch Etchant/n-Dopant have deomnstrated capability to etch precise 50 micron features.

Enhanced Cell Efficiency

Used with the VersaEtchTM Etchant/n-Dopant, the 256Jet-S can match the enhanced cell efficienty (0.5%-1.0%) of other selective emitter approaches

Reduced Wafer Scrap

As a non-contact process, use of the 256Jet-S can result in up to a 10x reduction in costly wafer scrap compared to the use of contact selective emitter processes such as screen etching or laser etching. Scrap rates currently range from 0.5-1.0% and can be reduced to as alow as 0.1%

Expanding Applications

While the use of the Trident 256Jet-S printhead to deposit the VersaEtch Etchant/n-Dopant for front solar contacts has been demonstrated, additional applications are also in development in order to maximize the value of your ink jet tool investment. These include crystalline silicon applications such as jetting palladium as a seed layer and thin
film applications like the jetting of alkaline etch. Trident is also developing an application for inkjet deposition of a diffusion barrier for either crystalline silicon or thin film applications.

Download PDF

Trident offers two PV production printheads. Both can be used with Trident’s optional calibration electronics, which are capable of individually adjusting the waveform and drive voltage of each jetting channel.

256Jet-S

256Jet™ S
256 Orifices and 256 controllable channels

Pixel Jet 64

PixelJet™ 64
64 Orifices and 64 addressable channels

Trident offers two PV production printheads. Both can be used with Trident’s optional calibration electronics, which are capable of individually adjusting the waveform and drive voltage of each jetting channel.

256Jet-S

256Jet™ S
256 Orifices and 256 controllable channels

Pixel Jet 64

PixelJet™ 64
64 Orifices and 64 addressable channels

Specification

256Jet™ S

Number of channels 256
Jet Spacing 0.397mm (1/64 inch)
Channel Pattern Choice of dual row of 128 or single in-line of 256
Drop Volume Options (picoliters) 7 pl; 30 pl; 50 pl; 80 pl ±2%
Drop velocity (Nominal) 5–8 m/sec
Drop voltage < 90 Volts
Crosstalk Less than 10%
Operating Temperature Range Room temp to 70 C (on-board heater control circuit)
Drop Straightness Variation <0.5 degrees
Channel Position Accuracy +-2 microns
Drop Position Accuracy +-7.5 microns at 1 mm standoff
Fluid Viscosity Range 5-30 cps
Surface Tension 25–35 dynes/cm
Compatible Jetting Fluids Aqueous, solvents, oil, UV curable
pH Values 2-14
Operating Jetting Frequency (all jets firing continuously) Up to 10 kHz
Operating Jetting Frequency (individual channels) 10-20 kHz
Size 43mm x 114mm x 134 mm
Weight 800 grams
Life >100 billion firings per channel
Filter On-board stainless steel 30 micron nominal filter
Mean Power Consumption 15 watts

Specification

256Jet™ S

Number of channels 256
Jet Spacing 0.397mm (1/64 inch)
Channel Pattern Choice of dual row of 128 or single in-line of 256
Drop Volume Options (picoliters) 7 pl; 30 pl; 50 pl; 80 pl ±2%
Drop velocity (Nominal) 5–8 m/sec
Drop voltage < 90 Volts
Crosstalk Less than 10%
Operating Temperature Range Room temp to 70 C (on-board heater control circuit)
Drop Straightness Variation <0.5 degrees
Channel Position Accuracy +-2 microns
Drop Position Accuracy +-7.5 microns at 1 mm standoff
Fluid Viscosity Range 5-30 cps
Surface Tension 25–35 dynes/cm
Compatible Jetting Fluids Aqueous, solvents, oil, UV curable
pH Values 2-14
Operating Jetting Frequency (all jets firing continuously) Up to 10 kHz
Operating Jetting Frequency (individual channels) 10-20 kHz
Size 43mm x 114mm x 134 mm
Weight 800 grams
Life >100 billion firings per channel
Filter On-board stainless steel 30 micron nominal filter
Mean Power Consumption 15 watts
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